Tyres and Wheels
- Check tyre pressure (solid/pneumatic) for appropriateness and evenness.
- Inspect tyre surface for cracks, splits, or embedded debris.
- Verify adequate tread depth (visual check or gauge measurement).
- Inspect rims for damage, warping, or weld cracks.
- Inspect wheel bearings for wear and ensure proper lubrication.
- Check wheel alignment and correct if necessary.
Fluid Checks
- Verify engine oil level and condition.
- Check hydraulic fluid level and clarity.
- Inspect transmission fluid (if separate) and replace if needed.
- Inspect brake fluid for contamination or wear and replace as necessary.
- Check radiator coolant level and ensure no leaks.
- Inspect fuel system for any signs of corrosion or leaks.
- Ensure fuel tank cap is secure and intact.
Forks & Mast Assembly
- Inspect forks for straightness and secure mounting.
- Verify fork heel wear is within limits (below 10% of original).
- Inspect locking pins and retaining clips for wear and security.
- Lubricate mast chains and ensure even tension.
- Check lift cylinder pins and bushings for security and wear.
- Inspect backrest and carriage assembly for cracks and security.
- Lubricate all mast parts including guide rollers and tilt mechanism.
Brakes & Safety Systems
- Test service and parking brakes for effectiveness and functionality.
- Check brake pads for wear and ensure required thickness.
- Inspect emergency stop/kill switch functionality.
- Test horn, backup alarm, and lights for functionality.
- Verify seat belt operation and check for fraying or wear.
- Ensure fire extinguisher is present, fully charged, and not expired.
- Inspect overhead guard and operator compartment for wear or damage.
- Inspect load capacity plate to ensure it's readable and accurate.
- Test emergency lighting system (if applicable).
Hydraulics and Operational Functions
- Inspect hydraulic hoses for signs of leaks, damage, or chafing.
- Check hydraulic fluid lines for proper attachment and routing.
- Inspect lift, tilt, and side-shift hydraulic cylinders for leaks.
- Test smooth operation of lift, tilt, and side-shift functions.
- Inspect steering system for smooth operation.
- Inspect condition and operation of transmission system.
- Check for wear or damage to drive axle or transmission components.
Engine and Exhaust System
- Inspect exhaust system for leaks, damage, or unusual noise.
- Check and replace engine air filter if necessary.
- Inspect cooling system components (radiator, hoses) for leaks.
- Clean or replace air intake system filters if needed.
- Inspect engine for excessive wear, leaks, or unusual vibrations.
- Check condition of engine oil and replace if necessary.
Battery and Electrical Systems
- Inspect battery terminals for corrosion and ensure tight connections.
- Check battery charge levels and ensure proper functioning.
- Test all electrical components including lights and indicators.
- Inspect all wiring for damage, wear, or exposure.
- Ensure battery is securely mounted with no cell leaks.
- Test alternator and charging system for proper battery charging.
- Inspect fuse box and replace any blown fuses.
General Inspection
- Inspect overall forklift body condition for visible damage or wear.
- Check for loose bolts, fasteners, or components needing tightening.
- Clean forklift thoroughly, removing debris from chassis and engine.
- Perform general check for abnormal wear on critical parts.
- Inspect safety signage and decals for visibility.